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Early Aviation
Discuss World War I and the early years of aviation thru 1934.
Bespoke Roundels and Other Markings...
MerlinV
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Victoria, Australia
Joined: November 26, 2006
KitMaker: 608 posts
AeroScale: 602 posts
Posted: Wednesday, October 17, 2007 - 11:20 PM UTC
Greetings,
I was asked on the Roden Lozenge Decals thread if I would like to show everyone how I have developed a method for cutting stensils for and spraying roundles and other markings.

Now that my wife and I have settled in in our new home, I'll make a start.

Here's a shot of the tools that I believe are necessary as a minimum to create your own stensils.


The compass you see here was inherited from my Grandfather, who was an industrial artist. I don't know if these are available in any shop in this form anymore. Scrounge the second hand shops... You might be lucky.

And here a shot of the two different materials I use for masking and stensils.


The Leukoflex is an adhesive film that I picked up at the local pharmacy. The other tape is just 40mm Tamiya brand. The Leukoflex is cheaper, and I find it easier to use as it has no fibres that might create rough edges.
MerlinV
_VISITCOMMUNITY
Victoria, Australia
Joined: November 26, 2006
KitMaker: 608 posts
AeroScale: 602 posts
Posted: Wednesday, October 17, 2007 - 11:25 PM UTC
The fist thing I do is to clean the back surface of a small cutting mat with alcohol. I then place a section of tape and press lightly across the whole piece.


I have cobbled a blade into the paint resevoir section of the compass.
MerlinV
_VISITCOMMUNITY
Victoria, Australia
Joined: November 26, 2006
KitMaker: 608 posts
AeroScale: 602 posts
Posted: Wednesday, October 17, 2007 - 11:33 PM UTC
Now I use the kit decal as a basis to set the measure of the compass. Alternatively, if you know the dimensions of your roundel, simply use a steel rule.


Then lightly trace a circle on your masking material. I stress lightly as I have found that if you use too much pressure with this type of compass, the blade will wander off the circle. You will know when you have cut through the masking material by the change in feel as the blade travels (another advantage of the Leukoflex)

MerlinV
_VISITCOMMUNITY
Victoria, Australia
Joined: November 26, 2006
KitMaker: 608 posts
AeroScale: 602 posts
Posted: Wednesday, October 17, 2007 - 11:38 PM UTC
I will have to fire up the air brush before I continue, but here are some examples of how the end result comes up.



I will continue soon... I promise.

Cheers,

Hugh
JackFlash
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Colorado, United States
Joined: January 25, 2004
KitMaker: 11,669 posts
AeroScale: 11,011 posts
Posted: Thursday, October 18, 2007 - 07:41 AM UTC
Most excellent! Hugh you are the man!
Roxter
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Rigas, Latvia
Joined: July 04, 2007
KitMaker: 268 posts
AeroScale: 245 posts
Posted: Wednesday, November 14, 2007 - 12:46 AM UTC
This is really handy!! I was even looking for Olfa compass cutter - this article is really helpful.

Although I have to invent some way to attach the blade to the compass.
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