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Thanks! Sounds like there's a little bit of practice involved. I wouldn't have thought about the 'smooth movement' part of the technique. I didn't pack my micro files for this trip, but I've got a few kits here to practice on.
Have talked myself out of using Dremel tool for most operations, I'm afraid it will just melt the project. I did manage to use my cordless one as a lathe on a recent screw up and managed to turn a part down to the correct size.
Mark,
That's usually what the results are with a Dremel on soft model type plastics. That's why I built my rheostat so I can slow it down and down till it stalls. Like you said, it's great for a lathe, multiple not so small holes.
Joel